Challenges
The company frequently handled beam cutting tasks using a 20-year-old Japanese bandsaw that could only cut at a 90° angle. Each cut took about 10 minutes to complete, and operators had to manually measure each cutting location. The resulting cuts were rough, and the bandsaw blade needed replacement every 200 to 250 cuts on average. Additionally, coolant would splash around during operation, making the work floor dirty and slippery, which posed safety risks.
Benefits
To overcome these issues, the company purchased the SBS-650 Double Mitre Bandsaw and integrated it with the STD-105 Drilling Machine on the AutoMate Type U system. During the STD drilling process, the designer adds cutting marks directly onto the beams. Operators can then easily identify the precise cutting points with the help of a laser marker. The bandsaw's hydraulic clamping system, which secures the beams from both the side and top, enhances stability and ensures a clean cut. The NC rotary table, which can turn 105° in both directions, provides greater flexibility in cutting operations.
By using minimum quantity lubrication (MQL), the company not only reduces costs but also keeps the work floor clean and safe. The automation system simplifies the entire process, allowing all tasks to be completed efficiently and with minimal manual intervention.
Ready to enhance your beam cutting operations?
Contact us today to learn more about how the SBS-650 Double Mitre Bandsaw can streamline your production and improve your bottom line.
